Ultimate challenge for the biofluids crowd

Our transport is heavily oil-based. What are the alternatives?

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Blue Peter
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Post by Blue Peter »

Billhook wrote:From woodland, the excellent fuel Methanol can be produced - and the smallest such plant I know of uses around 500kg dry wood/day and is being tested by Mitsubishi

Methanol from wood was first commercially traded in the late C17, with a conversion by weight of < 5%. The current leading edge conversion rate is 65%, which would be best achieved in village-scale refineries - unless someone minaturizes the plants for high-volume production to serve individual woodlots - which seems unlikely.

I should mention that Methanol's use-techs include SI-ICE (excellent) CI-ICE (partial), Gas turbines & CCGT (potential), and Direct Methanol Fuel Cells (38% effic and rising).

regards,

Bill
Bill,

So, what acreage of wood (coppiced sustainably) would you be looking at to run the plant full-ish time? And how much would such a refinery cost?

Oh, and what's SI-ICE and CI-ICE? I assume that 'ICE' = internal combustion engine, but 'SI' and 'CI'?


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Bandidoz
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Post by Bandidoz »

My guesses:

Spark Ignition / Compression Ignition?
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Andy Hunt
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Post by Andy Hunt »

A recent survey of wood fuel potential in my own Borough shows that around 700 houses could be run on waste wood in the Borough. An unknown further number could be heated by sustainably harvested wood from the Red Rose Forest here in Lancashire.

700 homes is 0.01% of homes in the Borough. I strongly suspect that it will take 100% of wood available in any locality simply for heating and building, never mind methanol transport fuel.

The waste vegetation from crops might be a better bet, but I don't think that would produce any meaningful quantities of fuel.
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Billhook
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Post by Billhook »

Bandidoz - exactly right.


Andy - Whether local housing can utilize all of local forest produce for heating & building depends on the ammount of tree-cover per house - and at the moment we only have around 4% cover in England.

A second question is over what fraction of non-lumber forest produce will not be used for heating as it is too remote from housing or the latter cannot readily be given wood-burning capacity. Given that the UK as a whole has over 12% tree cover, while the populations of Wales, Scotland & N Ireland are a small fraction of that of England, this second question is pertinent.

In addition, the major potential for reforesting the uplands lies in these less populated older nations, so just which of wood's several derivative fuels and energy products will be most beneficial is a key question for that reforestation to occur. I suspect that the shortage of liquid fuels may well prove the most pressing need, though the need for power-on-demand may at times be greater as gas supply gets increasingly uncertain.


Peter -

thanks for your question -

If I had my'druthers, then I'd set out with three priorities for project design, being :

Ecological sustainability (note that the natural ecology includes humanity)

Global Relevance (note that meeting our energy needs while cutting our GHGs output is piffling small beer compared to what technologies we can export for their relevance to 5Bn people in developing countries)

Local Legitmacy (note that to have any prospect of an overall equitable outcome, and a rapid rate of deployment due to positive local responses, a technology has to offer seriously benign full-term net benefits to its local community)

Unlike say Battery-Chicken-Dung Power, Coppice & Standards Forestry for Energy can meet all of these priorities IF it is operated sensitively.

Given that we lack such a facility in the UK, the first will have the status of a pilot project, meaning both that grant aid may be more easily gained and that getting it right is still more important - so this account is merely provisional: I'd want a lot of professional advice on quite a number of disciplines before getting stuck in.

Having said all that, what I'd look to establishing is as follows :

between 150 & 1,000 ha,s of land at between 700 & 1,500 ft of altitude, preferably with some land south facing and with reliable water-courses.

With 20% of the area under a matrix of Standards for shelter-belts and 80% used for Coppice plots, a wide range of native species could be accomodated (soil, rainfall, aspect & hight allowing) with fast-growing species predominating.
In addition some near natives, as from Scandinavia and France, could well be included as insurance agin climate shift.

Assuming a yield of around 5.6Ts DWd /ha /yr from 2nd cut Coppice + Standards thinnings, the yield would be between 840 & 5,600Ts DWd /yr.
On a 50-wk year and 6-day week this would imply a daily input of from 2.8 to 18.67 Ts DWd /day, with an energy potential of 5MWHrs/T.DWd.

The costs of a suitable refinery are rather a matter of
"Is a piece of string long enough, and if so, for what ?"

By my 'druthers I'd like to see a full spectrum refinery, which produces and sells:
local firewood*, charcoal*, woodgas*, methanol, power-on-demand and surplus heat in steam*, plus non-energy produce like tan-bark, creosote & pitch.
*(Each of these can be drawn from the process streams for methanol & power with little or no additional plant costs).

A sensible reduction of scope might be to excise charcoal, limit woodgas to the cooking-needs of an off-grid community, supply power during peak hours (best price) and methanol for the remainder of the day.

During the last oil shock considerable attention was given to the wood-to-methanol option and plant costs were projected in "Alcohol Fuels for Developing Countries" (National Academy Press, 1983) as follows:

Methanol Output --- TsDWD /day --- Capital Outlay
. M. Gls(US) /yr . . . . . . . . . . .. . . . . . . . .M.$

. . . . .2.5 . . . . . . . . . . . 50 . . . . . . . . . . .16.4

. . . . .9.91 . . . . . . . . . . .200 . . . . . . . . . . 41.2

. . . . 98.81 . . . . . . . . . 2,000 . . . . . . . . . .145.6

Beside the above data was a report of International Harvester's plan to produce factory made modular plants which they expected to sell for about 1/15th of the costs of plants assembled on site.

While the dollar price has of course been heavily inflated over the years, the conversion efficiency has also risen from around 45% then to around 65% now.
Given parallel improvments in engineering cost efficiency, the IH Modular system's price may not be far off present costs.
I've included this outline because it is the only impartially published pricing of a modular plant that I've seen.

Given that forest-loving millionaire philanthropists seem rather scarce, (I know of only one serious one) external finance for such a project will probably have to come from a blend of four sources, being
DTI/Defra, Brussels, Ethical Investment Finance, and Plant Mfctrs.

Clearly, for project developers to enjoy enduring influence over its conduct, they would need to own the land on which it's established.


Hoping this gives more answers than new questions,

regards,

Bill
Last edited by Billhook on 31 Jan 2006, 14:51, edited 3 times in total.
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Post by Bandidoz »

between 150 & 1,000 ha,s of land at between 700 & 1,500 ft of altitude, preferably with some land south facing and with reliable water-courses
Out of curiosity, how does this compare to plots owned by the Small Woods Association?
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Post by Blue Peter »

Billhook wrote:Methanol Output --- TsDWD /day --- Capital Outlay
. M. Gls(US) /yr M.$

. . . . .2.5 . . . . . . . . . . . 50 . . . . . . . . . . .16.4

. . . . .9.91 . . . . . . . . . . .200 . . . . . . . . . . 41.2

. . . . 98.81 . . . . . . . . . 2,000 . . . . . . . . . . .145.6
Cheers Bill. The units seem to have got word-wrapped a bit. Is it methanol in millions of US gallons per year? and capital outlay in millions of US dollars?


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Billhook
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Post by Billhook »

Bandidoz -

I don't know the average of SWA holdings offhand, but it would probably be around 10 or at most 20 ha.s.

This is not in any way to dismiss their potential relevance to Coppice Energy projects - Many such holdings will be derelict coppice (allowed to grow on for more than 35 years or so, after which they'll mostly refuse to re-grow from the stump and so need re-planting), and some will be working coppicers striving to get a living out of charcoal, hurdles, walking sticks etc.

Not metioned in my post above is the potential to integrate Coppice Energy with extant farmland, which would have several major advantages to the farmers, while also avoiding the acquisition of a major block of (very) marginal land.

Assuming a feedstock transport limit of 3 miles / 5 kilometers, a catchment of 78.5 km2 is accessible, of which the top end 1,000ha.s project would form a mere 12.7% (1/8th) of the total area.

In this scenario extant small (derelict coppice) woods and also redundant PPP woods (Paper-Pulp-Pine) woods might well benefit by their participation.
These fuel resources could also be especially helpful to an energy project by their availability at the outset, rather than waiting at least 6 (?) years for a first partial harvest from newly planted coppices.

In this light some of the SWA holdings may be very relevant to establishing such a project.

regards,

Bill
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Billhook
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Post by Billhook »

Peter -

Sorry I missed the word wrapping - your spot on in interpreting it. I've mended it in the original.

regards,

Bill
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Andy Hunt
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Post by Andy Hunt »

Bill -

What do you envisage liquid transport fuel being used for?

It seems to me that food distribution would be a prime candidate. In this case, it would make sense for farmers to grow their own fuel crops and make their own fuel.

Presumably the government's security forces also have their own plans for transport fuel supply. I would expect them to use the oil remaining under the North Sea, or have their own biofuel production facilities - it would probably be the military who could facilitate biofuel production on remote forest sites.

Apart from that - what?

I can see steam trains making a comeback on the national rail network, fuelled by coal, or even wood if coal becomes hard to come by. Trains could provide most transport requirements for whatever remains of industry, and national public transport.

For the general populace, I think that walking, cycling and even horses are going to make a big come-back. Even if you are rich enough and privileged enough to get hold of liquid fuel, who is going to make the vehicles, and with what resources?
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Billhook
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Post by Billhook »

Andy -

While the inclination to use liquid fuelled vehicles looks set to remain strong for the forseeable future, the circumstances of vehicle making and spares making seem less reliable.

However, supposing that there's at least 20 years of such production still feasible, and a further 30 years of patching up & cannabalizing, the question refines down to -What are the most relevant vehicles to continue producing ?

From this point of view the primary needs would seem to be for tractors, light delivery vans/mini-busses/ambulances, self-powered trains, and perhaps low-power DMFC bikes. Retro-fit DMFC units for the best of the extant fleet would also be very helpful.

In terms of scale, IF 25% of the UK were coppiced (the uplands alone are over 30%) and IF they yielded 5.6TsDWd /ha, converted at 65% by weight we'd have around 22 MTs Methanol /year.
Running in DMFC this would deliver energy roughly equal to petrol ICE's output; but running in ICE it would be only around 12 MTs petrol equivalent -
This is still a very substantial annual fuel supply from a subsistence perspective, but far below even a maintainance ration for the great car economy.

The critical unpredictable is just how soon we start to make the most of our opportunities - thus far, no substantial change whatsoever !

regards,

Bill
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Andy Hunt
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Post by Andy Hunt »

Bill -

Have you seen this?

http://www.hydrogensolar.com/

Direct solar electrolysis. Put a panel on your garage roof, when you need to refuel the hydrogen is there for you.

Personally, I think that if we solve the 'food miles' problem - i.e. grow all food either in back gardens or as close to those who need feeding as possible - and eliminate air tourism, we will have solved the major part of the transport fuel problem.

Of course there is also the potential for using battery-powered vehicles for short local journeys, which again would avoid the need for liquid transport fuels. As long as you had an electric motor and wiring etc, you could build the rest of the vehicle out of wood, if necessary! You would of course need to generate the electricity somehow, but that might actually be easier than finding liquid fuels.

Is there any way of recycling plastics into liquid transport fuel? There must be enough waste plastic in the world to keep us going for a while!
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Billhook
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Post by Billhook »

Andy -

as it seems you're not interested in my careful response to your questions, but would rather post mere cornucopian assertions, I feel it would probably be unproductive to try to explain to you their utter irrelevance.

regards,

Bill
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Andy Hunt
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Post by Andy Hunt »

as it seems you're not interested in my careful response to your questions, but would rather post mere cornucopian assertions, I feel it would probably be unproductive to try to explain to you their utter irrelevance
I'm sorry if I have given you that impression Bill, it certainly isn't true!

As for the "utter irrelevance" of electric vehicles and new technology, maybe you can carefully explain to me why they are "utterly irrelevant"?

When people are freezing to death, I would personally advocate the use of wood for heating fuel, a tried and tested technology. I accept that you have looked into the possibilities of making methanol from wood - something which George Bush is also keen on, apparently.

As you correctly point out, nothing is being done at present to set up the infrastructure for methanol from wood. However, we do have ways of producing hydrogen from sunlight and water, and ways of producing electricity from renewable sources such as wind and biomass CHP. I suppose I was just suggesting an alternative solution - or do you think that methanol from wood is the only solution?
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Billhook
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Post by Billhook »

Andy - I'm very glad to hear you are interested. Herewith some factors to consider.

Andy Hunt wrote:Bill -

Have you seen this?

http://www.hydrogensolar.com/

Direct solar electrolysis. Put a panel on your garage roof, when you need to refuel the hydrogen is there for you.
Sadly this company don't provide various information - such as the cost of Hydrogen vehicles, support infrastructure, gas-feedstock for hydrogen to justify building factories to make the cars, etc. Nor do they give a credible account of road-miles /yr provided. Nor do they explain how these various costs will be met by wanna-be car owners in the IIIW.
Personally, I think that if we solve the 'food miles' problem - i.e. grow all food either in back gardens or as close to those who need feeding as possible - and eliminate air tourism, we will have solved the major part of the transport fuel problem.
The problem here is that to do its share of emissions cuts, (without which we've no hope of other I, II, or IIIW countries doing so) the UK needs to cut by around 80%. Food miles and air tourism are a rather small fraction of the liquid fuel fraction of that 80%.
Of course there is also the potential for using battery-powered vehicles for short local journeys, which again would avoid the need for liquid transport fuels. As long as you had an electric motor and wiring etc, you could build the rest of the vehicle out of wood, if necessary! You would of course need to generate the electricity somehow, but that might actually be easier than finding liquid fuels.
The first problem here is that power generation is the largest sector of GHG emissions. The prospect of expanding power generation for transport is thus a retrograde step.
The second problem is about energy grade. Converting fuels or kinetic energy up to electricity costs the highest fraction of entropic energy losses en route. To then accept more losses in transmitting it, more in putting it into a battery, and still more in getting it out of a battery, makes this option highly undesireable in efficiency terms. In addition there are the problems of global infrastructure and vehicle manufacture for this option to play any significant global role.

If you are viewing power-supply as being effectively unconstrained via nuclear proliferation, then we differ fundamentally - but if so we'd better take that to another thread.

With regard to wooden battery cars I can tell you as a wheelwright and vehicle builder that while my grandfather was building wooden lorry-framing in Bristol in the '20s, a great deal of factory-made metal also went into them.
Is there any way of recycling plastics into liquid transport fuel? There must be enough waste plastic in the world to keep us going for a while!
I think the fraction of plastic you'd need to burn to provide energy for the re-processing plant and for mining and sorting through the stinking garbage pits, would probably be item 17 on the list of why this is a non-starter as a future liquid fuel supply.

Certainly Coppice Methanol is far from the only solution - Offshore Wave Energy alone has at least as large a potential energy yield for the UK, and a similarly massive export potential around the world.
Should sustainable electricity capacity one day exceed future base-load demand,
its off-peak provision to Methanol refineries for hydrogen production would seem sensible,
in that wood contains roughly half the hydrogen it needs to convert all of its carbon into Methanol. (CH3OH).

In this sense Methanol is just the nearest we have to an ideal large scale liquid energy carrier.

regards,

Bill
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Post by Bandidoz »

There was an article in Farmer's weekly the other day (last week maybe) about the Government being asked to cancel its withdrawal of co-firing subsidy (for coal power stations). Here's a related article on FWI.
SRC viable despite setbacks
16/11/2004 00:00:00
FWi
A BRITISH farmer who planted the world?s largest single block of willow short rotation coppice (SRC) and found himself with no market is confident energy crops offer a viable option post subsidy reform.

John Strawson told delegates at the Nuffield Farming Scholarships Trust winter conference (Nov 12) that despite the setback he is planning to plant more next year after studying the sector carefully.

He planted 172ha (425 acres) of the crop on his family?s farm at East Drayton near Lincoln, but suffered a setback last year when the Arable Biomass Renewable Energy project in north Yorkshire failed and left him with no market.

Mr Strawson believes it still makes financial sense for farmers to grow crops for energy and not food.

"The market is still in its infancy but is now developing. Marketing contracts are on offer to supply power stations such as Drax and Cottam.
I have a question regarding set-aside. I believe it was introduced to provide habitat for wildlife and allow soil to "recover". Isn't the idea of "using set-aside for energy crops" not taking those reasons into consideration?
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